Archives: Process

The general lead time for developing tools & samples is about 3-4 weeks and for exports we recommend full container load which is cost effective at logistic level. We can offer sea worthy/export quality packaging & can also settle incoterns as per customer’s requirement. We are connected with major Domestic & International cities by Air,… Continue reading Logistics

Visual inspection is carried out after shot blasting. PDI (pre dispatch inspection report) is done & sent along with material to the customers. Brinell hardness tester for 3000kg load & 10mm dia is used for hardness checking. Magnetic partical TEST (MPI) is done for all functionally critical forging as customer’s requirement.

Well equipped CNC-VMC-VTL machines are available Ready to use of components. Contracer: CV-2000 (Mitutoyo) are available for precision component measurement. Marking machine with column frame is used for tracebility.

In tubler shot blasting machine, forging surface de- scaling operation is done. To avoid pit marks proper grade of shots is uses. 100% fettling is done for flash projection, burr, chopping etc.

Heat treatment cycles are recorded & controlled.

Forgings operation are performed with hammers & presses includes upsetting, ring rolling which execute in one heating cycle to gether with finish forging. Power presses are used to remove excess material in subsequent trimming operation.

Cut bars are heated in oil fired furnace for CDF & Ring rolling forgings.

Bars are cut as per requirement on band saw & billet shearing machine.

Chemical analysis is done by spectrometer of each heat. Other testing facilities are available like hardness & mechanical tests etc. Metallurgical microscope with image analyzer software is available to check micro structure, grain size after heat treatment.

Dies for forging, trimming die punch are sinking on VMC. Finished impression of dies is 100% dimensionally checked by layout inspection on pop mold.