Our Process

Process

Die Design & Inspection

Dies for forging, trimming die punch are sinking on VMC.

Finished impression of dies is 100% dimensionally checked by layout inspection on pop mold.

In-house Raw Material Testing

Chemical analysis is done by spectrometer of each heat.

Other testing facilities are available like hardness & mechanical tests etc.

Metallurgical microscope with image analyzer software is available to check micro structure, grain size after heat treatment.

In-house Cutting

Bars are cut as per requirement on band saw & billet shearing machine.

Heating

Cut bars are heated in oil fired furnace for CDF & Ring rolling forgings.

Forging

Forgings operation are performed with hammers & presses includes upsetting, ring rolling which execute in one heating cycle to gether with finish forging.

Power presses are used to remove excess material in subsequent trimming operation.

In-house Heat Treatment

Heat treatment cycles are recorded & controlled.

Shot Blasting & Fettling: Post Operation

In tubler shot blasting machine, forging surface de- scaling operation is done.

To avoid pit marks proper grade of shots is uses.

100% fettling is done for flash projection, burr, chopping etc.

In-House CNC Machining Department

Well equipped CNC-VMC-VTL machines are available Ready to use of components.

Contracer: CV-2000 (Mitutoyo) are available for precision component measurement.

Marking machine with column frame is used for tracebility.

Quality Inspection – Hardeness & Crack Detection

Visual inspection is carried out after shot blasting. PDI (pre dispatch inspection report) is done & sent along with material to the customers.

Brinell hardness tester for 3000kg load & 10mm dia is used for hardness checking.

Magnetic partical TEST (MPI) is done for all functionally critical forging as customer’s requirement.

Logistics

The general lead time for developing tools & samples is about 3-4 weeks and for exports we recommend full container load which is cost effective at logistic level.

We can offer sea worthy/export quality packaging & can also settle incoterns as per customer’s requirement.

We are connected with major Domestic & International cities by Air, Railway and Port.